At Sahasra quality is in our DNA, each member of our team is made to understand the necessity of quality in everything we do and not only on the shop floor. Right from the contract review stage to ensuring the material reaches the client safe and sound we apply rigorous quality control measures.
During our bi-weekly quality control meetings the management, quality assurance, engineering and production personnel discuss all quality related parameters specific to the product, supplier quality issues, in-process quality concerns, customer quality incidents, 8D reports and managements set quality KPI's. These are all displayed at the quality corner on the shop floor to ensure greater transparency in our systems and problem solving at the operator and shop floor level. Application of SPC methodology and data collection forms the basis of the quality control discussions that enhance our quality performance and customer satisfaction.
Our process control engineers are trained Certified IPC Specialists and we follow IPC-A-610F and UL standards in our manufacturing processes. The workforce is constantly trained at our in-house training center on generic parameters such as ESD controls, HSD handling, 5S, productivity enhancement and waste reduction techniques as well as specific customer requirements.
Our engineering teams collect all customer data, analyze the specific requirements during product DFM meetings and prepare a Manufacturing Process Control Plan (MPCP) for each product manufactured at our plant, which becomes the basic build guide for the product at the shop floor.
Customer drawings and files are the most sacred documents and right from the engineering section these are followed as they form the basis for product assembly, incoming inspection, process control, final inspection, testing and packaging requirements with which we are able to provide 100% quality assurance to our customers with full confidence.
Quality control & assurance equipment installed includes the following :
1. Automatic Optical Inspection Machines
2. Solder Paste Inspection Machines
3. 2.5D X-Ray Inspection Machine with CT Scan Capability
4. High Resolution Digital Video Inspection System
5. Warpage Measuring Table for PCB's
6. Digital Vernier Calipers and Micro Meters
7. LCR Meters
8. Solder Tip Measurement
9. Wire Pull Strength Tester
10. Thermal Profilers
11. Dry Cabinets for Moisture Sensitive Devices
12. Vacuum Sealing Instrument for Moisture Sensitive Devices
13. UV light bar for UV based conformal coating inspection